Cris, if you want the material just say so, I could probably get it done tomorrow. I have no interest in making any money but you can pay the postage if you really want to.

2mm thick is no problem as the fabric we have is pretty chunky, would only be about 2 layers. Process route is wet-layup then press moulded / cured (so in terms of structural properties, it's up there with autoclaving & prepregs)

Carbon fibre is no more difficult to cut than glass fibre so choose your favourite tools and they'll probably be fine.

Cheers, Sim