Sorry - yep, I did try that this afternoon (as I noticed I needed /dev/hda6 and /dev/hdc6 to fsck fully)

Still no joy I'm afraid - tomorrow I'm running the bigdisk builder v10 and redoing the lot.
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Rory
MkIIa, blue lit buttons, memory upgrade, 1Tb in Subaru Forester STi
MkII, 240Gb in Mark Lord dock
MkII, 80Gb SSD in dock