Okay, config.ini has no modifications other than some IR_Translate stuff.
Using the standard Hijack HTML, no XML/XSL stuff.

I think we tracked it down. There's one song that is titled "100% Dundee" that seemed to kill it every time. Everything else downloads fine, even downloading 5 or 6 at a time, until you hit that track. Thinking the "%" was the culprit, i renamed the track, taking out the % sign, resynced, and he attempted to download again. It worked no lockups. I downloaded it from my machine as well, no lockups. I then readded the %, resynced, and sure enough, lock up immediately every time when you click on that song.

Could this be a sign of a bigger bug???