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#278332 - 05/04/2006 13:54 Re: Low battery icon adjustment??? [Re: Robotic]
farmtech
journeyman

Registered: 22/08/2003
Posts: 59
Guys,
I changed the value of the 3.3V reference divider and now the Empeg runs to a lower voltage before it signals the processor. The battery icon was never the problem, just the audio cutting out. It now seems to run down to @ 10.0V or so before reporting low voltage. This will help me greatly. The biggest problem with the op amp signalling circuit is that it has almost no hysteresis, therefore it senses low battery, cuts out, comes back on, then the voltage rises slightly and the icon goes away. Then with a good bass note or even pushing a front panel button the voltage dips again and the condition repeats. So in other words, just listening, the Empeg can cut out several times a minute if the battery is sitting on the 10.5V threshold. With the divider modification it will still cut in and out multiple times but just at a lower overall voltage which will be just fine for me.

Thanks for all the help.

Nick

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#278333 - 05/04/2006 14:43 Re: Low battery icon adjustment??? [Re: farmtech]
tanstaafl.
carpal tunnel

Registered: 08/07/1999
Posts: 5539
Loc: Ajijic, Mexico
It now seems to run down to @ 10.0V or so before reporting low voltage.

But isn't this along the lines of getting a bigger can to bail out your leaking rowboat, instead of fixing the leak?

There should be no circumstance (except maybe when actually starting the engine) that your voltage drops much below 12 volts. You have a problem in your car's electrical system (specifically in the charging circuit) that you need to address, otherwise you are likely to find yourself stranded with not only a non-functioning empeg, but a non-functioning car.

tanstaafl.
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"There Ain't No Such Thing As A Free Lunch"

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#278334 - 05/04/2006 16:00 Re: Low battery icon adjustment??? [Re: tanstaafl.]
schofiel
carpal tunnel

Registered: 25/06/1999
Posts: 2993
Loc: Wareham, Dorset, UK
I agree, a battery dropping to less than 10.5V under load has lost a cell, or has a high-impedance cell.

I would have thought it more practical to sort out the battery/charging circuit than operate on your empeg
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One of the few remaining Mk1 owners... #00015

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#278335 - 05/04/2006 19:01 Re: Low battery icon adjustment??? [Re: schofiel]
tanstaafl.
carpal tunnel

Registered: 08/07/1999
Posts: 5539
Loc: Ajijic, Mexico
I agree, a battery dropping to less than 10.5V under load has lost a cell, or has a high-impedance cell.

Or a slipping alternator belt... or a bad diode in the alternator... or a faulty voltage regulator... or worn/sticking brushes in the alternator... or low fluid [acid] in the battery... or dirty/corroded connections on the battery... or a poorly crimped battery cable... or a bad connection on the ground strap... or excessive sulfation on the battery plates... or... well, you get the idea.

Lots of things it could be, almost all of them easy to find, cheap to fix.

tanstaafl.
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"There Ain't No Such Thing As A Free Lunch"

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#278336 - 05/04/2006 19:41 Re: Low battery icon adjustment??? [Re: tanstaafl.]
Robotic
pooh-bah

Registered: 06/04/2005
Posts: 2026
Loc: Seattle transplant
Quote:
... Lots of things it could be, almost all of them easy to find, cheap to fix.

tanstaafl.

Agreed. In my case, however, I think the first place I have to start looking is the grounding of my empeg and amp. I need a direct line to the negative terminal of the battery instead of going through the sheetmetal. I've been reading in the FAQ about ground loops and refreshing my memory concerning the typical install problems and solutions.
Hopefully that will fix the whine as well as stabilize the voltage seen by the player.
If that doesn't do the trick I would then look at the positive supply from the factory harness- maybe routing something more direct.
After that I'd go looking at charging system issues as you've suggested. The thing is that the car is quite happy and I don't have any reason to suspect the alternator or battery at this time.

Farmtech seems to have found a solution for his problem, but I'm going to go looking around under the hood and dash before I try mods to the player. I've got to start looking tonight- I've got a long drive to Las Vegas this weekend!
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10101466 (2x60GB, Eutronix/GreenLights Blue) (Stolen!)

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#278337 - 06/04/2006 02:15 Re: Low battery icon adjustment??? [Re: Robotic]
Robotic
pooh-bah

Registered: 06/04/2005
Posts: 2026
Loc: Seattle transplant
It seems that the direct ground lead solved the player dropping out. At least that's what 10 minutes of testing shows so far.
I checked the charging system voltage with the motor at various rpm- all nice and happy- so I doubt I've got any alternator or battery problems.

But now the problem is that my ground-loop whine is louder than ever.
Before, I could reduce the whine by pushing on the face of the player (on the bolt heads - don't hate me). Now there is no 'wiggle solution'. Can't say why pushing used to help.
I tried holding my new negative terminal lead onto the sled and empeg housing- it did alleviate the whine by about 80%. I'll have to find a screw to fit that threaded hole at the back of the sled.

If I can't find a screw or that doesn't solve the whine I'll have to re-install my old head unit for entertainment on the drive. Out would come the empeg for now.
Feel my pain.
Grrr.
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10101311 (20GB- backup empeg)
10101466 (2x60GB, Eutronix/GreenLights Blue) (Stolen!)

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#278338 - 06/04/2006 10:01 Re: Low battery icon adjustment??? [Re: Robotic]
schofiel
carpal tunnel

Registered: 25/06/1999
Posts: 2993
Loc: Wareham, Dorset, UK
I would:

- check shield continuity on each audio channel at the sled
- likewise at the amp
- check the RCA leads
- remove the rolloff caps in your player.
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One of the few remaining Mk1 owners... #00015

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#278339 - 06/04/2006 14:47 Re: Low battery icon adjustment??? [Re: schofiel]
Robotic
pooh-bah

Registered: 06/04/2005
Posts: 2026
Loc: Seattle transplant
Quote:
I would:

- check shield continuity on each audio channel at the sled
- likewise at the amp

Shield as in shielded wires? They're just straight up normal insulated wires. Should I shield them?
Or is there some shielding on the player that you're referring to?
Quote:
- check the RCA leads

I swapped in a different sled (and sled harness) but that didn't help.
The RCA leads from empeg to amp are new, albeit cheap-o, as is the amp. Fiddled with all connections with no luck.
The whine disappears when I remove *all* four RCA's from the amp, so the problem is definately inbetween the car, player and the amp.
Quote:
- remove the rolloff caps in your player.

Gonna have to search the FAQ for that one!
Thanks for the suggestions, Rob! I'll have another look tonight.
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10101311 (20GB- backup empeg)
10101466 (2x60GB, Eutronix/GreenLights Blue) (Stolen!)

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#278340 - 06/04/2006 17:33 Re: Low battery icon adjustment??? [Re: Robotic]
schofiel
carpal tunnel

Registered: 25/06/1999
Posts: 2993
Loc: Wareham, Dorset, UK
Quote:
The RCA leads from empeg to amp are new, albeit cheap-o, as is the amp.


RED Alert! Danger! Warning!

I would check the grounding of your amp straight away, don't bother with the rest. You should ensure a short DC ground wire, VERY heavy gauge, grounded to bare metal on the car chassis.

I'm willing to put money on you having a puny ground wire that is grounded onto paintwork.
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One of the few remaining Mk1 owners... #00015

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#278341 - 06/04/2006 18:18 Re: Low battery icon adjustment??? [Re: schofiel]
Robotic
pooh-bah

Registered: 06/04/2005
Posts: 2026
Loc: Seattle transplant
Quote:
You should ensure a short DC ground wire, VERY heavy gauge, grounded to bare metal on the car chassis.

I'll change the ground to the amp. The run to the battery is only a couple of feet, so my new lead for the empeg goes directly to the battery and skips the sheet metal altogether. I'll run the amp ground in the same way. BTW, while under the hood I checked the battery terminals and cable connections for cleanliness and godliness- the factory ground strap goes to painted sheetmetal, but the threads of the nut welded to the sheetmetal are bare metal, so I guess the ground path is through the bolt/nut. I cleaned it all and gave it some grease to fight oxide build-up.

This is a very basic install- no heavy hitting speakers, so the amp is low grade; just to boost the four channels. All I have is the four stock 6" positions, the empeg, and the amp. I'm using the stock harness to connect the empeg to the car and the amp to the speakers. Even with the relative simplicity of this setup it's still the most complex I've ever put together- and the most finicky.
Once I manage to get it fitted right, it will be the most rewarding music system. More later-
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10101311 (20GB- backup empeg)
10101466 (2x60GB, Eutronix/GreenLights Blue) (Stolen!)

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#278342 - 06/04/2006 19:49 Re: Low battery icon adjustment??? [Re: Robotic]
schofiel
carpal tunnel

Registered: 25/06/1999
Posts: 2993
Loc: Wareham, Dorset, UK
Good man: very similar to my setup. Got surprisingly good results from it as well: it has finally been made to sound superb (in my humble opinion, of course) by using John Graley's Auto EQ in V3A11. Worth trying when you have the install in order, but you will need a mic of course.

Don't forget (if possible) to earth the empeg at the same point as the amp, again with heavy gauge wire.
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One of the few remaining Mk1 owners... #00015

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#278343 - 07/04/2006 00:58 Re: Low battery icon adjustment??? [Re: schofiel]
Robotic
pooh-bah

Registered: 06/04/2005
Posts: 2026
Loc: Seattle transplant
Ah!
It's wonderful what a good ground does!!

Thanks, Rob!
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10101311 (20GB- backup empeg)
10101466 (2x60GB, Eutronix/GreenLights Blue) (Stolen!)

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#278344 - 07/04/2006 07:58 Re: Low battery icon adjustment??? [Re: Robotic]
schofiel
carpal tunnel

Registered: 25/06/1999
Posts: 2993
Loc: Wareham, Dorset, UK
So you got rid of the whine then?
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One of the few remaining Mk1 owners... #00015

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#278345 - 07/04/2006 09:01 Re: Low battery icon adjustment??? [Re: schofiel]
Robotic
pooh-bah

Registered: 06/04/2005
Posts: 2026
Loc: Seattle transplant
Quote:
So you got rid of the whine then?

WE did it!
The whine is gone!
The dropping out is gone!
Hurrah!
_________________________
10101311 (20GB- backup empeg)
10101466 (2x60GB, Eutronix/GreenLights Blue) (Stolen!)

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#278346 - 07/04/2006 09:33 Re: Low battery icon adjustment??? [Re: Robotic]
schofiel
carpal tunnel

Registered: 25/06/1999
Posts: 2993
Loc: Wareham, Dorset, UK
Glad to be of service, sir!
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One of the few remaining Mk1 owners... #00015

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#278347 - 07/04/2006 09:34 Re: Low battery icon adjustment??? [Re: schofiel]
schofiel
carpal tunnel

Registered: 25/06/1999
Posts: 2993
Loc: Wareham, Dorset, UK
I'm getting quite good at this, aren't I?
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One of the few remaining Mk1 owners... #00015

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#278348 - 07/04/2006 17:07 Re: Low battery icon adjustment??? [Re: schofiel]
schofiel
carpal tunnel

Registered: 25/06/1999
Posts: 2993
Loc: Wareham, Dorset, UK
Tony, how about a distillation of this thread for the FAQ? Or anyone fancy turning it into a Wiki article?
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One of the few remaining Mk1 owners... #00015

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#278349 - 07/04/2006 17:39 Re: Low battery icon adjustment??? [Re: schofiel]
tfabris
carpal tunnel

Registered: 20/12/1999
Posts: 31565
Loc: Seattle, WA
There's a Low Battery Icon article in the FAQ already, and there's a section on ground loops in the FAQ already. Everything he did to solve the problem was already covered in both of those places, save for a few touch-ups to the low-battery icon entry that I made as a result of this thread. What specifically would you want me to write?
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Tony Fabris

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