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I built the disc via roger's steps. I'm guessing I missed something?

Hm. I don't think that anywhere in the hard disk upgrade guide, nor in Roger's instructions, does it get super-specific and tell you that you must be running a recent Hijack kernel for large disk support to work properly.

I'm not certain that it's necessary, I'm fuzzy on whether the fully bugfixed version of the large disk support code made it into 2.0 final or not. I remember Mark submitting it to them close to the end of 2.0 beta, but I also remember mark needing to make an update to that code and I don't know if the update made it into the final 2.0.

In any case, the one thing I could imagine going wrong is if you were using a standard kernel instead of the Hijack kernel when you tried to partition and format the disk.

I'm going to update the Disk Upgrade Guide with this information now, I think.