If you look at the actual tray the battery sits in, it's larger than the battery itself. Therefore, the battery tends to move a bit and not make a proper contact. I've noticed if you push in on the tray (making sure it's as in as it goes), this helps.
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__________________ Scott MKIIa 10GB - 2.0b11 w/Hijack MKIIa 60GB - 2.0 final w/Hijack