I had thought of that, but the fascia has some interesting characteristics which would potentially make that process problematic. It's long and thin, with certain portions that I might even describe as "filigree". And it is also super sensitive to changes in shape or size, due to the screw hole positioning and the position and size/shape of the button openings. The button openings in particular have a very low tolerance for error.

I'm sure that if I tried to make my own mold castings of it, that I would run into a lot of trouble with those aspects, since I'm not an expert at molding and casting. Iterating on something like that is time consuming and messy, and involves learning new skills.

Whereas, with a 3D print, iterating is merely tweaking the CAD model, something I'm already comfortable with. Though it's still time-consuming because 3D printers are slow.

But maybe silicone casting would indeed be easier and quicker in the long run, and perhaps cheaper, if I were to merely try it. Just talking about it makes me think that it might be fun to try, just for the sake of trying something new. Maybe I might give it a go.
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Tony Fabris